Zhu Sendi: Five major paths to achieve transformation and upgrading of equipment manufacturing industry

Recently, Zhu Sendi, vice president of the China Machinery Industry Federation, attended a special lecture on equipment manufacturing in Nan'an, Fujian Province, and made a report on the development of China's equipment manufacturing industry and the proposal for the development of equipment manufacturing in Nan'an. The status quo, problems, and direction of transformation and upgrading of China's equipment manufacturing industry have been analyzed in detail.

Transformation and upgrading is imminent

"Equipment manufacturing is the backbone of a country." Zhu Sen said that over the past 30 years of reform and opening up, manufacturing has been a strong driving force for China's economic development. After nearly 10 years of rapid development, China's manufacturing industry ranks first in the world in terms of total volume and scale. In the coming years, the sustainable and healthy development of the manufacturing industry is still the main driving force for China's economic development.

At present, it is a crucial period for China's manufacturing transformation and upgrading, from "manufacturing big country" to "manufacturing power." Zhu Sendi believes that the deep integration of the two industries, the development of strategic emerging industries and advanced manufacturing industries are important support for maintaining the competitive advantage of China's manufacturing industry.

In the past 10 years, the output value, added value and growth rate of China's machinery industry have achieved rapid growth. The level of power equipment has entered the world's advanced ranks. The coal consumption of thermal power generation and power supply has been declining year by year. The ultra-high voltage and ultra-high voltage AC and DC transmission technologies are in the world's leading position. The level of metal forming machine tool manufacturing has been greatly improved, which has provided the cornerstone and guarantee for the development of China's manufacturing industry to a higher level. For example, Jinan No. 2 Machine Tool Group successfully developed “large-scale fast and efficient CNC automatic stamping production line” and “CNC large-scale multi-station press”. In the same stage competition with world-renowned enterprises, Jinan Erji won the US Ford with this weapon. Orders for 5 intelligent press lines from the auto company's local auto factory. This move has become a landmark for China's CNC machine tool manufacturing industry to enter the developed countries. So far, Jinan Second Machine has exported 8 lines to Ford.

However, compared with the world's manufacturing powers, China's equipment manufacturing industry still faces many outstanding problems: the independent innovation capability is not strong, it is at the low end of the value chain, the production and operation efficiency is not high, the industrial structure is not reasonable, and the product quality is not Good; the development of key components lags behind, and the development of the mainframe is constrained. For example, high-end mainframes and complete sets of equipment require a large number of key components, components and ancillary equipment to rely on imports, 70% of the functional components of high-end CNC machine tools, hydraulic components of 30MPa or more for large construction machinery, and 1/1 of nuclear power plant equipment. The pump valves of 4, as well as the matching parts and raw materials required for aircraft and offshore engineering equipment, mainly depend on imports.

At the same time, China's equipment manufacturing industry is also facing the pressure of further development due to the difficulty of supporting resources, increasing environmental pressure, increasing user demand, frequent trade frictions, fierce market competition, squeezed profit margins and increased operating expenses. Therefore, the transformation and upgrading is imminent.

Four major transformations

Zhu Sendi proposed that China's manufacturing industry must achieve four major transformations: from factor-driven to innovation-driven; from low-cost competitive advantage to quality-benefit competitive advantage; from resource consumption, pollutant emissions, manufacturing to green manufacturing; From production-oriented manufacturing to service-oriented manufacturing.

On the specific path of transformation and upgrading, he believes that China's equipment manufacturing industry should be based on green manufacturing, intelligent manufacturing, service-oriented manufacturing, integrated manufacturing, and supernormal manufacturing.

For example, service-oriented manufacturing, as the production of products becomes a mass customization method, the profit margin of products is increasingly squeezed, and the value-added of services is increasing in the manufacturing process, gradually forming manufacturing and A new industrial form in which services are integrated. Service-oriented manufacturing provides customers with not only products, but also services that depend on the product, or overall solutions, as well as services that are built around the product.

Zhu Sendi said that the value-added of products and services provided by many foreign companies is more than 30%, and some even reach more than 60%, which exceeds the manufacturing value of the products themselves. This is worth learning by domestic enterprises.

Another example is ultra-normal manufacturing, which includes giant system manufacturing—maximum scale, overweight and equipment; micro-nano manufacturing—micro and nano-scale parts and systems manufacturing, MEMS; extraordinary environment manufacturing—very high (low) temperature, extremely high voltage, strong energy field, strong energy beam; ultra-precision——-- precision precision is better than sub-micron, coarse super-degree is better than tens of nanometers of ultra-precision machining; super-normal forming process - no mold, increase Quantity manufacturing, etc. "There is no diamond, no porcelain." Zhu Sendi said that supernormal manufacturing is the diamond of the equipment manufacturing industry, and it is necessary to slowly develop these high-tech technologies to make them normalized.

Developing Advanced Manufacturing to Maintain "Made in China" Competitiveness

"Developing advanced manufacturing is an important path for the manufacturing industry to achieve four major transformations, from large to strong." Zhu Sendi said that for the emergence of more and more frequent development of advanced manufacturing and the third industrial revolution, total manufacturing China, which has ranked first in the world in terms of volume and scale, cannot but think about the future of China's manufacturing industry, think about China's actions in the third industrial revolution, think about the role and status of advanced manufacturing in the development of the national economy, and how to accelerate the development of advanced Manufacturing, transformation and upgrading.

Zhu Sendi believes that the key development of China's advanced manufacturing industry in the next 10 years mainly includes: intelligent manufacturing, incremental manufacturing, industrial robots, laser processing, integrated circuit manufacturing, display device manufacturing, optoelectronic device manufacturing, Internet of Things intelligence, terminal equipment manufacturing, Bio-manufacturing, micro-nano manufacturing and new materials.

Zhu Sen's introduction to the incremental manufacturing technology of 3D printers is considered to be a technological invention contrary to the traditional industry. As a typical digital device, 3D printing technology and equipment have attractive prospects. At present, the combination of 3D printing technology and traditional technology will greatly promote the improvement of traditional technology, and also expand the application range of 3D printing. The emergence and application of 3D printing technology, the inspiration and expansion of people's ideas, and the impact on traditional production models, the significance is far greater than the technology itself.

In the wave of the third industrial revolution, industrial robots and cloud manufacturing have also become hot topics. Cloud manufacturing is a cross-integration product of advanced information technology, manufacturing technology and emerging Internet of Things technologies. It is the embodiment of the concept of “manufacturing as a service”. Foshan City, Guangdong Province has been leading the industry for many years in the furniture, ceramics, sanitary ware and household appliances industries. As a typical example of manufacturing in China, Foshan manufacturing is still mainly based on processing and production, and its product development and service are relatively weak. To this end, Foshan City has set up a cloud manufacturing platform to promote the digital transformation of production equipment, processes and capabilities by hundreds of large-scale enterprises, and to enlarge and strengthen the digital industry.

Relying on cloud manufacturing, it can help Foshan enterprises to better integrate into the new global industry, and make global manufacturing transactions flow into Foshan. The world's leading manufacturing resources and manufacturing capabilities are used for it; strengthen the business within Foshan's various industrial chains and between industrial chains. Collaborate, integrate and extend the industrial chain, improve the core competitiveness of the enterprise; integrate and revitalize Foshan's existing industrial resources to provide public services at a small cost, reduce the overall cost of industrial development, and double the existing investment income.

Flexible Gate

Flexible lift gate is a flexible soft curtain door, inside and outside the two curtains, curtains used between the aluminum beams connected with a vertically movable rail, the roof beams have levels not in the same straight line and hangar large plants in particular be applicable. Flexible lift door installation does not take up interior space in the hole inside. When the fiest move to open the door, and finally superimposed over the hole. Off event curtain rail first and then fall down until it is completely closed.

Flexible Gate,Flexible Pvc Aircraft Folding Up Door,Steel Structure Fabric Flexiile Door,Exterior Automatic Flexible Door

Shenzhen Hongfa Automatic Door Co., Ltd. , https://www.hfgaragedoor.com