“Since 2010, we have established nearly 10 new subsidiaries, and we have several new production lines every year, but the employment of the entire group has not increased significantly.†Zhuang Xia-shui, Director of the Administration and Personnel Management Department of Dali Food Group, The reporter of the daily newspaper said.
Dali Food Group, headquartered in Quanzhou, Fujian Province, was founded in 1989 and has established 18 subsidiaries in 16 provinces and autonomous regions, with a total of 30 food and beverage production bases.
Zhuang Xia Shui told reporters that the secret of the expansion of the production capacity of Dali Food Group and the overall stability of the employment scale is that the company will upgrade and upgrade the existing production lines every year. At the same time, ensure that each new production line is automated and intelligent to improve Production efficiency, reducing labor. In recent years, Dali Food Group has spent more than 3% of its total sales on production technology and process innovation.
The intelligent transformation of Dali Food Group's production line is a vivid example of Quanzhou's accelerated implementation of the “Quanzhou Manufacturing 2025†and “CNC Generation†demonstration projects.
As one of the three central cities in Fujian Province and one of the core cities in the economic zone on the west side of the Straits, Quanzhou has developed into a traditional industry such as textile and garment, building materials, food and beverage, craft products, paper printing, etc. after nearly 40 years of reform and opening up. Clusters accounted for about 70% of the city's industrial output.
“The traditional manufacturing enterprises in Quanzhou generally have the problem of 'low, scattered and short'.†Chen Jianxing, deputy director of the Quanzhou Science and Technology Bureau, said that the traditional manufacturing enterprises in Quanzhou are mostly labor-intensive enterprises, relying on low-cost expansion for a long time. Enterprises still use small, low-end production equipment, lack of high-end technology support such as numerical control and intelligence. Processing precision and product quality are difficult to guarantee, and lack of continuous technological innovation.
As China's economic development enters a new normal, the challenges facing traditional manufacturing are becoming more prominent. In particular, with the shortage of labor shortages, the implementation of innovation-driven development strategy, comprehensive promotion of numerical control and intelligent manufacturing technology innovation, and the creation of intelligent factories have become the inevitable way for Quanzhou to promote the transformation and upgrading of traditional manufacturing and adapt to social development.
Quanzhou Mayor Kang Tao introduced that since the end of 2013, Quanzhou has taken the initiative to dock the strategic deployment of the state and Fujian Province, and took the lead in launching the “Nuclear Generation Demonstration Project†and launching the “Made in China 2025†city pilot demonstration, from technological innovation, The application of numerical control equipment starts to accelerate the promotion of traditional industries from the low-end to the middle and high-end.
With the introduction of a series of policy measures, a large number of traditional industries have promoted the promotion and application of industrial robots and “CNC generation†equipment. The pace of transformation and upgrading and innovation development in various industrial fields has obviously accelerated, and the level of equipment and manufacturing technology in major industries has been remarkable. Improve, some enterprises' production level and product technology level have improved significantly.
Quanzhou Zhongzhi New Material Technology Co., Ltd. launched the diamond cutting blade painting production line, bidding farewell to the previous manual process of diamond blade, realizing auto-hanging and automatic cutting production, taking into account the processes of painting and baking, and meeting various specifications of flexible production. demand. The number of employees in the new production line has been reduced from 4 to 1, and the production efficiency has increased from 8,000 pieces/day to 10,000 pieces/day.
In the "Quanzhou Manufacturing 2025" exhibition center, the reporter also saw that the use of industrial nozzles to replace the textile inkjet printer's inkjet nozzles can not only make the fabrics rich in color, the pattern is full, but also can increase the printing speed by 3 to 4 times; The automatic grinding and polishing equipment can process the complex surface grinding of small and medium-sized parts, which can offset the production efficiency of 8 to 12 skilled workers and save two-thirds of energy consumption. With the intelligent printing machine equipped with automatic system, not only can it be used. Reduce labor costs, improve work efficiency, and eliminate water-based stencils, reduce ink waste, and environmental pollution caused by stencil cleaning...
At present, 40% of the industrial enterprises in Quanzhou participate in the NC generation and intelligent generation projects, reducing the labor employment of enterprises by 30%, reducing the cost of domestically-imported imported equipment by 50% and shortening the product development cycle by 40%.
The implementation of the “Quanzhou Manufacturing 2025†and “CNC Generation†demonstration projects has added intelligent “wings†to Quanzhou’s traditional industries, accelerated the transformation and upgrading of traditional manufacturing industries, and accelerated the promotion of Quanzhou’s machinery and equipment industry to CNC and automation. Intelligent development, and a number of enterprises with great development potential in the emerging equipment of intelligent equipment such as CNC machine tools and robots, formed a group of automation products with domestic leading level and high cost performance. Fujian Jiatai CNC Technology Co., Ltd. is one of the best.
Jiatai CNC is a high-tech enterprise specializing in R&D, production, sales and service of automation and intelligent precision processing equipment. Su Yashuai, the chairman of the company, told the reporter that in recent years, Jiatai CNC has made breakthroughs in the research and development of special materials such as ceramics, silicon carbide, alumina and sapphire glass, and has already taken the lead in the same industry. At the same time, the digital factory independently researched and developed by Jiatai CNC can use the networked “cloud service platform†to collect real-time equipment controller and intelligent sensor related data based on CPS technology, and transmit it to the industrial data center. After cloud computing and big data analysis, Management data is transmitted to the cloud to realize data sharing between upstream and downstream enterprises in the industry chain. In 2016, the company achieved an output value of 765 million yuan and a tax revenue of over 67 million yuan, an increase of more than 90% compared with 2015.
According to relevant plans, Quanzhou will accelerate the transformation of intelligent CNC, implement the intelligent manufacturing demonstration and creation project, build 18 intelligent workshops, cultivate more than 70 demonstration products, implement more than 200 key technological transformation projects, and standardize the enterprise's numerical control. The rate has increased to 45%. At the same time, it will also strive to build an important intelligent light industrial equipment base in the country, build a smart equipment industrial park in Luojiang, Jinjiang and Nan'an; vigorously develop service-oriented manufacturing, and promote the integration of equipment manufacturing industry with cloud computing, Internet of Things and mobile Internet. Promote the transformation of enterprises from a single product to a complete set of equipment integration, production line design, supply chain services and other providers to build a manufacturing cloud platform.
"Promoting industrial transformation and upgrading is a long-term and arduous task. Quanzhou City will formulate and implement a roadmap for the transformation and upgrading of key industries, vigorously promote the extension of the industry, make it bigger and stronger, and strive to provide a local model for the transformation and upgrading of China's manufacturing industry. Kang Tao said.
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