Automated tool grinding

In terms of performance, efficiency and precision, the Michael Deckel S22 has its own advantages, which is the basis for the economical production and universal re-grinding of precision tools. The S22 Grinding Center works according to DECKEL's patented vertical principle. The tool shaft is upright during operation and the tool changer is integrated. Therefore, compared with the traditional machine tool, the S22 has good stability, high precision, wide application range and easy operation. In addition, the vertical structure has a dynamic advantage. Most conventional machine tools require a longer stroke to adjust to the exact position, while the S22 shaft stroke is primarily used as a grinding stroke. Therefore, the workpiece can be machined to a maximum diameter of 250 mm, a maximum length of about 900 mm (maximum grinding length of 400 mm), and a maximum processing weight of 50 kg. For users, the biggest advantage of the S22 is its high speed, precision and flexibility. The cutting speed on the linear axis can reach 2000mm/min, the maximum speed of the fast direct drive circular shaft A is 600r/min, the maximum speed of the C axis is 60r/min, and the grinding disc and the workpiece are replaced quickly, all of which reduce the auxiliary. Time, which makes the S22P's production efficiency more efficient, is more economical than other machine tools. Direct measurement systems are provided on all axes, especially on round shafts. In practice, such direct drives can be used even without mechanical drive, and run without gaps and wear. It guarantees the high precision and reliability of the machine tool. The tool changer integrated into the machine tool according to the series is an indispensable prerequisite for the economic operation of the machine tool, which can make the machine tool have higher precision and wider application range. The S22P's tool changer operates with a sensor and replaces the grinding disc in the machining process according to the program. It can hold up to 8 grinding tools and each grinding bag can hold 3 grinding discs. The fastest replacement speed is measured in seconds, which reduces the time required to produce chips, and the tool mandrel with the HSK receiver is a guarantee of high precision clamping. The sturdy mineral cast iron base cast from polymer concrete (high quality, good shock absorption) and large-scale guides form the basis for the machine's high precision. The synchronous direct transmission of the grinding wheel shaft has a power of 15kw, and the water cooling device can realize stepless speed regulation in the range of 3000-8000r/min. In contrast to conventional shaft drives, direct drives can operate without mechanical elements such as belts, pulleys or clutches, resulting in lower operating noise, higher operational safety and greatly reduced wear rates. The height of the machine table can be adjusted freely, and the direction can be tilted, so it can adapt to different heights of the machine operator, reducing operator fatigue and increasing safety.
The control of the machine tool is realized by a most modern and efficient CNC card. It has no restrictions on the selection of system parameters and functions, and can adapt to various grinding tasks in an optimal state. Data exchange takes place directly between the computer and the CNC and can be done in real time if needed. With the Look-Ahead function, the axial movement can be adjusted to the optimum position and the axial limit can be identified as early as possible. The computer (Peuium III/800MHz) uses the Microsoft operating system Windows XP professional, which can be upgraded at any time. The maximum size of the hard disk is 10GB, with a floppy drive, CD player and Ethernet interface. In order to achieve production and re-grinding, Deckel offers a wide range of operating procedures for all standard tools, as well as special procedures such as turning tools, spherical special tools or grinding for special customer requirements. program. Here, customers can choose between the powerful software packages Aipperspach & Unger or NUMROTOplus, or ask Deckel to develop the appropriate software for the development of various production parts. Also included are measurement key programs and other ancillary procedures, such as automatic metering disc packs or for calibrating and sizing discs. The integration of the automation unit makes the use of the S22P more economical: the replacement of the workpiece is achieved by a disc-type tool holder that can be individually clamped up to a maximum diameter of 50 mm. There is no limit to the length of the clamp. The chain conveyor developed by DECKEL can accommodate 155 workpieces, which is an alternative sensor conveyor solution.
 

Check Valves

A ball check valve is a check valve in which the closing member, the movable part to block the flow, is a spherical ball. In some ball check Valves, the ball is spring-loaded to help keep it shut. For those designs without a spring, reverse flow is required to move the ball toward the seat and create a seal. The interior surface of the main seats of ball check valves are more or less conically-tapered to guide the ball into the seat and form a positive seal when stopping reverse flow.

Ball check valves are often very small, simple, and cheap. They are commonly used in liquid or gel minipump dispenser spigots, spray devices, some rubber bulbs for pumping air, etc., manual air pumps and some other pumps, and refillable dispensing syringes. Although the balls are most often made of metal, they can be made of other materials, or in some specialized cases out of artificial ruby. High pressure HPLC pumps and similar applications commonly use small inlet and outlet ball check valves with both balls and seats made of artificial ruby, for both hardness and chemical resistance. After prolonged use, such check valves can eventually wear out or the seat can develop a crack, requiring replacement. Therefore, such valves are made to be replaceable, sometimes placed in a small plastic body tightly-fitted inside a metal fitting which can withstand high pressure and which is screwed into the pump head.

There are similar check valves where the disc is not a ball, but some other shape, such as a poppet energized by a spring. Ball check valves should not be confused with Ball Valves, which is a different type of valve in which a ball acts as a controllable rotor to stop or direct flow.

A diaphragm check valve uses a flexing rubber diaphragm positioned to create a normally-closed valve. Pressure on the upstream side must be greater than the pressure on the downstream side by a certain amount, known as the pressure differential, for the check valve to open allowing flow. Once positive pressure stops, the diaphragm automatically flexes back to its original closed position.

A swing check valve or tilting disc check valve is check valve in which the disc, the movable part to block the flow, swings on a hinge or trunnion, either onto the seat to block reverse flow or off the seat to allow forward flow. The seat opening cross-section may be perpendicular to the centerline between the two ports or at an angle. Although swing check valves can come in various sizes, large check valves are often swing check valves. The flapper valve in a flush-toilet mechanism is an example of this type of valve. Tank pressure holding it closed is overcome by manual lift of the flapper. It then remains open until the tank Drains and the flapper falls due to gravity. Another variation of this mechanism is the clapper valve, used in applications such firefighting and fire life safety systems. A hinged gate only remains open in the inflowing direction. The clapper valve often also has a spring that keeps the gate shut when there is no forward pressure. Another example is the backwater valve (for sanitary drainage system) that protects against flooding caused by return flow of sewage waters. Such risk occurs most often in sanitary drainage systems connected to combined sewerage systems and in rainwater drainage systems. It may be caused by intense rainfall, thaw or flood.

A stop-check valve is a check valve with override control to stop flow regardless of flow direction or pressure. In addition to closing in response to backflow or insufficient forward pressure (normal check-valve behavior), it can also be deliberately shut by an external mechanism, thereby preventing any flow regardless of forward pressure.

A lift-check valve is a check valve in which the disc, sometimes called a lift, can be lifted up off its seat by higher pressure of inlet or upstream fluid to allow flow to the outlet or downstream side. A guide keeps motion of the disc on a vertical line, so the valve can later reseat properly. When the pressure is no longer higher, gravity or higher downstream pressure will cause the disc to lower onto its seat, shutting the valve to stop reverse flow.

An in-line check valve is a check valve similar to the lift check valve. However, this valve generally has a spring that will 'lift' when there is pressure on the upstream side of the valve. The pressure needed on the upstream side of the valve to overcome the spring tension is called the 'cracking pressure'. When the pressure going through the valve goes below the cracking pressure, the spring will close the valve to prevent back-flow in the process.

A duckbill valve is a check valve in which flow proceeds through a soft tube that protrudes into the downstream side. Back-pressure collapses this tube, cutting off flow.

A pneumatic non-return valve.

Multiple check valves can be connected in series. For example, a double check valve is often used as a backflow prevention device to keep potentially contaminated water from siphoning back into municipal water supply lines. There are also double ball check valves in which there are two ball/seat combinations sequentially in the same body to ensure positive leak-tight shutoff when blocking reverse flow; and piston check valves, wafer check valves, and ball-and-cone check valves.

Check Valves, Water Check Valves, Brass Check Valves, Sanitary Check Valves

ZHEJIANG KINGSIR VALVE CO., LTD. , https://www.kingsirvalves.com